Cutting edge Vault Needed?
When constructing a container for a bank, jewelry expert, sensitive records storage, or high-value stock, there are two fundamental approaches: modular or even cast-in-place.
Traditional bank vault room burial container design relies on cast-in-place methods, where ready-mixed concrete is delivered in trucks and additionally poured into varieties that have been constructed at work site.
Modular vaults are built with precast concrete panels, relying on lightweight, transportable types specially designed for safeguarded, vault applications.
Along with over 35 years experience providing higher security vaults around the globe, the engineering group has identified 7 specific areas ın which modular vaults prove themselves superior to conventional cast-in-place technology.
- Time and Position Efficiency
When using old-style cast-in-place methods, substantial forms must be designed to accept the definite pour. This process requires significant time period on-site and leaves behind a big foot-print, significance access by other trades to the container area of the facility is actually naturally limited.
Definite Pour into FormsIn our experience, it will take a week to prepare this vault form on site and one other week or several for the pour to remain completed.
In contrast, modular vault panels are created to spec at the manufacturing, then shipped together with installed on-site. This is certainly done in a far more expedient time frame compared to possible with form builds, pours, and additionally form removal when hardening. Upon shipping, modular panels tend to be welded into site with our crew doing work entirely from inside the burial container space, causing a minimum of disruption to work using way outside the burial container.
All this means this vault area is open to work by way of other trades at more times in addition to for a longer period of time than is possible with cast-in-place.
2 . Durability of Materials
Much of our engineers have found of which modular panels vault panels can be formed with a asphalt strength well over 10, 000 psi*, which means under compression this panels can tolerate a load of finished 10, 000 pounds. for every square inch of surface area. To get vaults cast applying traditional concrete pours, a psi of 4, 000 fat. is considered very strong.
Much more astounding, our UL rated Class 1 panel is only 3 inches thick, the same as 12 inches of cast-in-place concrete!
3. Accuracy of Reinforcements
When a form is constructed for a concrete pour, reinforcing steel must be carefully set inside the form, which will means maneuvering and additionally placing reinforcement into 10-foot-high, narrow, darkness spaces. The environment per se provides natural choices for error, along with error in burial container construction means lower security.
In modular vault construction, that panels are ensemble lying flat, providing perfect access and additionally optical review since every layer is usually poured. In contrast to cast-in-place, we guarantee that will reinforcement spacing is usually proper and ideal for every panel.
4. Service Penetrations
When it comes to any storage or simply workspace, vaults have to have electricity, heating and cooling, and additionally security electronics. A lot of these services penetrate the vault walls, giving a natural security weak point at the point of entry. With cast-in-place vaults, those penetrations are "straight with. " Take away the HEATING AND COOLING, for example , and you usually are essentially looking through a hole in the burial container wall.
Modular vaults allow us to provide added security when service penetrations come about. At International Container, we've developed aspects that allow you and me to engineer balanced out service connections. You cannot see or move your hand on the service openings within our modular vaults. This is certainly one more way which modular vault manufacturing beats cast-in-place!
5. Ceiling Construction
Capping any vault which includes a secure ceiling is about the most challenging features of construction. With standard cast-in-place, the walls must be poured along with allowed to harden. Than the ceiling forms is required to be placed and the similar time-consuming process will begin again.
In modular construction, there are it's unlikely that any but two big advantages when it comes to roof placement. First, hallway panels are provided simultaneously with walls panels, allowing for ultimate assembly process to be able to flow smoothly and additionally without interruption. 2nd, the weight load associated with modular ceiling panels is around half that of traditional engineering, while providing all alike strength and security benefits offered by modular wall panels.
6. Flexibility of Build
With cast-in-place, in the event the forms go up and the concrete pour starts out, any opportunity for switch is almost nonexistent. By using modular development, you have got up until the heating elements are in production to handle last minute design troubles. Even then, an alteration during panel manufacture, while certainly contributing expense, is thin air near the problem from tearing apart documents and poured areas at a cast-in-place worksite.
Modular development provides even more flexible selections, as a build working with panels can be improved in size at a later date, or maybe partially deconstructed in addition to shrunk in size.
7. A Depreciable House
Unlike the long term construction of cast-in-place, modular vaults are believed a depreciable house. After all, a modular vault can be disassembled (from the inside) and rebuilt in the new location or even sold to another internet business.
When you consider the cost, flexibleness, ease of construction, in addition to superior security effectiveness of modular vaults, the traditional technique of construction forms and pouring concrete seems absolutely outmoded.